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Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

《机械工程前沿（英文）》 2009年 第4卷 第1期   页码 1-4 doi: 10.1007/s11465-009-0012-2

摘要： In the present study, a cored wire of 304 L stainless steel as sheath material and NiB and WC-12Co as filler materials was designed and deposited to produce a new wear resistant coating containing amorphous phase by arc spraying. The microstructure of the coating was investigated. The porosity and hardness of the coating were determined. The wear performance of the coating was evaluated. The XRD and TEM analyses showed that there are high volume of amorphous phase and very fine crystalline grains in the coating. DTA measurements revealed that the crystallization of the amorphous phase occurred at 579.2°C. Because metallurgical processes for single droplets were non-homogenous during spraying, the lamellae in the coating have different hardness values, which lie between about 700 and 1250 HV . The abrasive wear test showed that the new Fe-based coating was very wear resistant.

关键词： amorphous phase     arc spraying     microstructure     wear     cored wire    

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钢桥梁电弧喷涂纳米封闭复合涂层体系设计

易春龙,沈旺,童育强,刘国彬,于旭东

《中国工程科学》 2010年 第12卷 第7期   页码 53-56

摘要：

为了解决大型桥梁钢箱梁的长效防腐蚀问题，以浙江舟山连岛工程西堠门大桥防腐蚀工程为依托，结合电弧喷涂防腐蚀技术和纳米改性封闭涂层技术，提出了电弧喷涂纳米封闭复合涂层体系的设计思路，对比了电弧喷涂长效防腐传统方案与创新设计方案，对不同腐蚀环境下推荐设计采用不同的电弧喷涂金属涂层材料，对比分析了纳米封闭涂层与普通环氧底层的技术指标，简述了电弧喷涂纳米封闭复合涂层施工各工序的质量要求和检测方法。

关键词： 电弧喷涂     复合涂层     纳米材料     钢桥梁     防腐蚀    

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Stress field near circular-arc interface crack tip based on electric saturation concept

Longchao DAI, Xinwei WANG

《机械工程前沿（英文）》 2009年 第4卷 第3期   页码 320-325 doi: 10.1007/s11465-009-0042-9

摘要： Within the framework of nonlinear electroelasticity, the anti-plane problem of a circular-arc interfacial crack between a circular piezoelectric inhomogeneity and an infinite piezoelectric matrix subjected to a far-field uniform loading is investigated by an electrical strip saturation model, the complex variable method, and the method of analytical continuation. Explicit closed form expressions for the complex potentials in both the matrix and the inclusion, and the stress intensity factor at the crack tip are presented. Comparison with some related solutions based on the linear electroelastic theory shows the validity of the present solutions

关键词： piezoelectric material     arc crack     strip saturation     stress intensity factor    

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Modelling and diagnostics of multiple cathodes plasma torch system for plasma spraying

Kirsten BOBZIN, Nazlim BAGCIVAN, Lidong ZHAO, Ivica PETKOVIC, Jochen SCHEIN, Karsten HARTZ-BEHREND, Stefan KIRNER, José-Luis MARQUéS, Günter FORSTER

《机械工程前沿（英文）》 2011年 第6卷 第3期   页码 324-331 doi: 10.1007/s11465-011-0125-2

摘要：

Usage of a multiple-arcs system has significantly improved process stability and coating properties in air plasma spraying. However, there are still demands on understanding and controlling the physical process to determine process conditions for reproducible coating quality and homogeneity of coating microstructure. The main goal of this work is the application of numerical simulation for the prediction of the temperature profiles at the torch outlet for real process conditions. Behaviour of the gas flow and electric arcs were described in a three-dimensional numerical model. The calculated results showed the characteristic triangular temperature distribution at the torch nozzle outlet caused by three electric arcs. These results were compared with experimentally determined temperature distributions, which were obtained with specially developed computed tomography equipment for reconstructing the emissivity and temperature distribution of the plasma jet close to the torch exit. The calculated results related to temperature values and contours were verified for the most process parameters with experimental ones.

关键词： plasma spraying     electric arc     three-cathode plasma torch     numerical simulation     computed tomography    

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Local arc discharge mechanism and requirements of power supply in micro-arc oxidation of magnesium alloy

Ming CHEN, Yuezhou MA, Yuan HAO,

《机械工程前沿（英文）》 2010年 第5卷 第1期   页码 98-105 doi: 10.1007/s11465-009-0088-8

摘要： To study the requirements of the power supply in micro-arc oxidation (MAO) of magnesium alloy, many experiments were performed under the DC, unipolar, and ambipolar pulse output modes. Based on the experimental results and electric arc theory, the separate local arc discharge mechanism was put forward. It is considered that magnesium MAO process consists of three stages including anodic oxidation, micro-arc oxidation, and large-arc discharge in turn with increasing source voltage. The MAO film is composed of metal oxides that resulted from numerous discrete local arc discharges, which accumulate the non-equilibrium structure after undergoing sudden heating and cooling cycles. Separate local arc discharge is caused by the process in which the oxygen-based gas is ionized in the conduct channel bearing electric field intensity, changed from insulator to conductor that presents sharp negative resistance effect, and produced partially high temperature to ignite locally metal oxidation. The local arc discharge model is described as four courses: gas created from electrolysis, arc discharge, metals oxidization, and cooling and shrinking of oxides. The purpose of pulse supply is to inhibit the large-arc discharge by intervening proper cooling time, which cannot be actualized by a unipolar pulse mode because of the strong capacitive load characteristics but can be reached by an ambipolar pulse supply because the negative pulse period acts as cooling time. Using a discharge loop to remove the influence of load capacitive, a new type of pulse power supply for MAO is developed, so that the large-arc problem is resolved effectively, the film-forming efficiency is improved, and the pollution of the film and electrolyte caused by negative voltage is avoided.

关键词： micro-arc oxidation     local arc discharge     pulse power supply     magnesium alloy    

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Submerged arc plasma system combined with ozone oxidation for the treatment of wastewater containing

《环境科学与工程前沿（英文）》 2021年 第15卷 第5期 doi: 10.1007/s11783-020-1384-0

摘要：

• Submerged arc plasma was introduced in terms of wastewater treatment.

关键词： Thermal plasma     Submerged arc plasma     Wastewater     Ozone     Phenol     Highly energetic electron    

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Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

《机械工程前沿（英文）》 2010年 第5卷 第3期   页码 256-260 doi: 10.1007/s11465-010-0095-9

摘要： In the present study, samples of aluminium alloy 6060 were coated by cold spraying with a powder of brazing alloy Al12Si. The influence of the process gas temperature on particle velocities and coating build-up was investigated. The coated samples were heat-treated in air and under argon atmosphere to investigate the wetting behaviour of the deposited Al12Si and the diffusion processes between Al12Si coatings and substrates. Coated samples were brazed flux-free under argon atmosphere by an induction heating system. The microstructure of the coated, heat-treated, and brazed samples was investigated. The shear strength of the brazed joints was determined. The results show that the brazing alloy Al12Si could be very well deposited on the substrate by cold spraying. The particle velocity increased with increasing process temperature. Correspondingly, the thickness of Al12Si coatings increased with increasing process temperature. The heat treatments showed that a very good metallurgical bond between the Al12Si coatings and the substrate could be realized by the deposition using cold spraying. The coated samples could be well brazed without fluxes. The coating thickness and overlap width influenced the shear strength of the brazed joints. The highest shear strength of brazed joints amounts to 80 MPa.

关键词： aluminium alloy     flux-free brazing     cold spraying     shear strength    

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Experimental and modeling studies on installation of arc sprayed Zn anodes for protection of reinforced

Xianming SHI

《结构与土木工程前沿（英文）》 2016年 第10卷 第1期   页码 1-11 doi: 10.1007/s11709-016-0312-7

摘要： Arc sprayed zinc (Zn) anode on concrete surfaces has been an emerging technology for protecting reinforced concrete structures from rebar corrosion in coastal environments. Many cathodic protection (CP) systems with arc sprayed Zn anodes will reach or exceed their design life in the near future and thus may function improperly or insufficiently, making it necessary to replace the aged anodes. However, prior to this study, little was known about the most effective profile for the concrete surface, for either new concrete or old concrete with existing Zn anodes removed. This work develops criteria to properly prepare the concrete surface before the application of new Zn anode. Experimental studies were conducted both in the laboratory and for a field structure in Oregon. Artificial neural network was used to achieve better understanding of the complex cause-and-effect relationships inherent in the Zn-mortar or Zn–concrete systems and was successful in finding meaningful, logical results from the bond strength data. The goal is to achieve strong initial bond strength of new Zn to concrete, which is essential for long-term performance of the CP system. The results from this case study suggest that it is necessary to adjust the anode removal and surface sandblasting based on the electrochemical age of the existing concrete. In all cases of sandblasting, minimize the exposure of large aggregates (e.g., those bigger than 19 mm in diameter).

关键词： arc sprayed Zn     anode replacement     reinforced concrete     bridge preservation     neural networks     surface profile    

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Mathematical model and manufacture programming of loxodromic-type normal circular-arc spiral bevel gear

Zhenyun DUAN, Houjun CHEN, Zhilan JU, Jian LIU

《机械工程前沿（英文）》 2012年 第7卷 第3期   页码 312-321 doi: 10.1007/s11465-012-0308-5

摘要：

In this paper, loxodromic-type normal circular-arc spiral bevel gear is proposed as a novel application of the circular-arc tooth profile at the gear transmission with intersecting axes. Based on the principle of molding-surface conjugation, the study develops a mathematical model for the tooth alignment curve and the computational flow at the design stage to enable the generation of the tooth surface. Machining of the tooth surface is then carried out to determine the interference-free tool path of the numerical control (NC). Moreover, a pair of loxodromic-type normal circular-arc spiral bevel gears is manufactured on computer numerical control (CNC) machine tools. The proposed theory and method are experimentally investigated, and the obtained results primarily reflect the superior performance of the proposed novel gear.

关键词： loxodrome     circular-arc tooth profile     Wildhaber-Novikov (W-N) gear     spiral bevel gear    

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高强钢筋混凝土预制弧板井壁力学特性分析

荣传新,王秀喜,程桦

《中国工程科学》 2005年 第7卷 第7期   页码 43-49

摘要：

对高强钢筋混凝土预制弧板井壁结构的研究表明，实验结果与数值计算结果基本一致。高强钢筋混凝土预制弧板井壁结构具有很高的承载能力，影响其承载能力的主要因素依次为混凝土的强度等级、厚径比和配筋率。在均布荷载作用下，混凝土的强度等级提高10MPa，极限承载力提高1.26MPa。厚径比每增加1%，极限承载力增加0.85 MPa。增大配筋率对提高其极限承载力作用不大，配筋率增大3倍，极限承载力只增加了0.1MPa。

关键词： 高强钢筋混凝土预制弧板井壁     力学特性     有限元法     ANSYS    

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ARC welding method for bonding steel with aluminum

Zhenyang LU, Pengfei HUANG, Wenning GAO, Yan LI, Hanpeng ZHANG, Shuyan YIN

《机械工程前沿（英文）》 2009年 第4卷 第2期   页码 134-146 doi: 10.1007/s11465-009-0033-x

摘要： When welding steel with aluminum, the appearance of intermetallic compounds of Fe and Al will decrease tenacity and increase rigidity, which leads to bad joint performance. A new type of low energy input (LEI) welding technology is introduced which can be used to weld steel with aluminum. Using the technology, brazing was located on the steel side and arc fusion welding on the aluminum side. The less heat input reduces the thickness of intermetallic compounds to 3-4 μm. Tensile strength tests prove that the joint breaks at the heat-affected zone and the strength is higher than 70% of the aluminum’s. Thus, the method can lead to a good performance joint.

关键词： joining of steel and aluminum     low energy input welding     arc welding     fusion welding – brazing    

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新型弧焊电源及其智能控制

黄石生,薛家祥,余文松,陈延明

《中国工程科学》 2000年 第2卷 第4期   页码 70-74

摘要：

重点介绍了弧焊逆变器新的发展方向--软开关相移PWM控制技术，给出了一个具体的电路实例和试验结果；分析了弧焊逆变器动态过程的仿真技术和模糊逻辑控制方法，为新型弧焊逆变器的研制提供了一种新思路。

关键词： 弧焊逆变器     软开关     动态过程仿真     模糊控制    

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A novel soft-switching twin arc pulse MAG welding inverter

WANG Zhenmin, XUE Jiaxiang, WANG Fuguang, HUANG Shisheng

《机械工程前沿（英文）》 2007年 第2卷 第2期   页码 224-227 doi: 10.1007/s11465-007-0039-1

摘要： The high-speed double wire pulse metal gas arc (MAG) welding process possesses advantages of automation and high efficiency and quality. Thus, it attracts much more attention nowadays. To meet the requirements of the double wire pulse MAG welding process, a novel double wire pulse MAG welding inverter integrated with technologies, such as soft-switching, double closed loop control, and synchronic control, is produced. A complete performance test was done for the pulsed MAG welding power supply by using a computer testing platform. The results of the experiment indicate that the novel welding inverter has an excellent performance both in the dynamic and the static characteristics. Also, the synchronic control between the master inverter and the slave inverter is reliable.

关键词： high-speed     control     computer     experiment indicate     platform    

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Dilution rate and microstructure of TIG arc Ni-Al powder surfacing layer

SHAN Jiguo, DONG Wei, TAN Wenda, ZHANG Di, REN Jialie

《机械工程前沿（英文）》 2007年 第2卷 第1期   页码 20-24 doi: 10.1007/s11465-007-0003-0

摘要： Surfacing beads are prepared by a direct current tungsten inert gas arc nickel-aluminum (Ni-Al) powder surfacing process. With the aim of controlling the dilution rate and obtaining surfacing beads rich in intermetallic compounds, the effects of surfacing parameters on geometric parameters, dilution rate, composition, and microstructure of the bead are investigated. An assistant cooler, which can potentially reduce the temperature of the base metal, is used in the surfacing process and its effect on dilution rate and microstructure is studied. The result indicates that with the surfacing parameter combination of low current and speed, the width and penetration of the bead decrease, reinforcement increases, and dilution rate drops markedly. With the reduction of the parameter combination, the intergranular phase ?-(Fe, Ni) is formed in the grain boundaries of Ni-Al intermetallic matrix instead of the intergranular phase ?-Fe, and large amount of intermetallics are obtained. With the use of an assistant cooler on a selected operation condition during the surfacing process, the reinforcement of the bead increases, penetration decreases, and dilution rate declines. The use of an assistant cooler helps obtain a surfacing bead composed of only intermetallics.

关键词： decrease     Ni-Al     surfacing parameter     temperature     surfacing process    

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FootNote> Project supported by CAPES-PDSE (No. 4926145), CNPq (Nos. 448462/2014-1 and 306301/2012-1) and ARCARC-13-009716-01) A preliminary version was presented at the 13th International

Maiquel DE BRITO,Lauren THÉVIN,Catherine GARBAY,Olivier BOISSIER,Jomi Fred HÜBNER

《信息与电子工程前沿（英文）》 2016年 第17卷 第4期   页码 309-324 doi: 10.1631/FITEE.1500369

摘要： This paper highlights the use of situated artificial institution (SAI) within a hybrid, interactive,normative multi-agent system to regulate human collaboration in crisis management. Norms regulate the actions of human actors based on the dynamics of the environment in which they are situated. This dynamics results from both environment evolution and actors’ actions. Our objective is to situate norms in the environment in order to provide a context-aware crisis regulation. However, this coupling must be a loose one to keep both levels independent and easyto-change in order to face the complex and changing crisis situations. To that aim, we introduce a constitutive level between environmental and normative states providing a loose coupling of normative regulation with environment evolution. Norms are thus no more referring to environmental facts but to status functions, i.e., the institutional interpretation of environmental facts through constitutive rules. We present how this declarative and distinct SAI modelling succeeds in managing the crisis with a context-aware crisis regulation.

关键词： Situated artificial institutions (SAIs)     Normative system     Tangible interaction     Crisis management    

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标题 作者 时间 类型 操作

Development of a new wear resistant coating by arc spraying of a steel-based cored wire

Lidong ZHAO, Pia KUTSCHMANN, Binyou FU, Dingyong HE

期刊论文

钢桥梁电弧喷涂纳米封闭复合涂层体系设计

易春龙,沈旺,童育强,刘国彬,于旭东

期刊论文

Stress field near circular-arc interface crack tip based on electric saturation concept

Longchao DAI, Xinwei WANG

期刊论文

Modelling and diagnostics of multiple cathodes plasma torch system for plasma spraying

Kirsten BOBZIN, Nazlim BAGCIVAN, Lidong ZHAO, Ivica PETKOVIC, Jochen SCHEIN, Karsten HARTZ-BEHREND, Stefan KIRNER, José-Luis MARQUéS, Günter FORSTER

期刊论文

Local arc discharge mechanism and requirements of power supply in micro-arc oxidation of magnesium alloy

Ming CHEN, Yuezhou MA, Yuan HAO,

期刊论文

Submerged arc plasma system combined with ozone oxidation for the treatment of wastewater containing

期刊论文

Application of cold spraying for flux-free brazing of aluminium alloy 6060

Kirsten BOBZIN, Lidong ZHAO, Thomas SCHLAEFER, Thomas WARDA,

期刊论文

Experimental and modeling studies on installation of arc sprayed Zn anodes for protection of reinforced

Xianming SHI

期刊论文

Mathematical model and manufacture programming of loxodromic-type normal circular-arc spiral bevel gear

Zhenyun DUAN, Houjun CHEN, Zhilan JU, Jian LIU

期刊论文

高强钢筋混凝土预制弧板井壁力学特性分析

荣传新,王秀喜,程桦

期刊论文

ARC welding method for bonding steel with aluminum

Zhenyang LU, Pengfei HUANG, Wenning GAO, Yan LI, Hanpeng ZHANG, Shuyan YIN

期刊论文

新型弧焊电源及其智能控制

黄石生,薛家祥,余文松,陈延明

期刊论文

A novel soft-switching twin arc pulse MAG welding inverter

WANG Zhenmin, XUE Jiaxiang, WANG Fuguang, HUANG Shisheng

期刊论文

Dilution rate and microstructure of TIG arc Ni-Al powder surfacing layer

SHAN Jiguo, DONG Wei, TAN Wenda, ZHANG Di, REN Jialie

期刊论文

FootNote> Project supported by CAPES-PDSE (No. 4926145), CNPq (Nos. 448462/2014-1 and 306301/2012-1) and ARCARC-13-009716-01) A preliminary version was presented at the 13th International

Maiquel DE BRITO,Lauren THÉVIN,Catherine GARBAY,Olivier BOISSIER,Jomi Fred HÜBNER

期刊论文